XEDM: Flawless Precision –
Effortless Programming

Revolutionize your production with one button

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XEDM and XPRESSCAM –
the solution for flexible programming

Find out how XEDM avoids errors and saves costs with its simple operation and fully automated processes.

The XEDM button enables error-free programming in an instant

The XEDM button enables error-free programming in an instant

  • No Programming Skills? No Problem! This is ensured by the central control element and a coherent, automated process, with XEDM and also with XpressCAM.
  • The EDM Operator can program himself intuitively based on 3D data.
  • Lengthy training courses are no longer necessary. You can learn XEDM in 2-4 hours, XpressCAM in 2 days – each online without travel cost.
  • Finally programming quickly and easily thanks to the automated programming process = avoiding of errors.

Let’s Talk! Schedule a Conversation with One of Our Sales Team Members

Experience XEDM at AMB

10.09. – 14.09.2024
Visit us at AMB 2024, Stuttgart
Hall 7 // Stand C71

 

Ready for the future of programming?

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In this video, we explain how the XEDM system revolutionizes the programming of wire EDM machines. Even people without programming skills can work effectively and efficiently using the integrated programming system. Our sales manager shares his experience and shows how easy and intuitive the system is to use. Find out how you can save costs, avoid errors and still achieve high-precision results.
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XEDM: Intuitive, Error-Free Programming for Maximum Efficiency (Click for details)

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Programming without training

As a user, I can make changes directly on the machine control CAM directly on the machine control. Simple and intuitive for fast and reliable NC programs. Tailor-made for the application directly in production.

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Self-explanatory Simple!

I can change the cutting sequence

  • Sequence (e.g. all main cuts first, etc.)
  • Time for cutting off the waste pieces (directly after the main cut or separately, after recuts)
  • Other settings (e.g. partial processing) etc.

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XEDM and EXPRESSCAM - the strong team

Convenient thanks to the same user interface in XpressCAM for the PC and XEDM. Users have it especially easy because they have a common data source,
seamless preparation on the PC, including technology selection. Changes can also be made directly on the machine with XEDM, which saves time.

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Simplified Programming

Intuitive and user-friendly interface that reduces work steps, speeding up the process by 30% and reducing errors by 50%.

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Centralized Control

Offers centralized control elements with a reflective system, ensuring seamless integration and process continuity.

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Flexibility

High flexibility in adapting machining strategies and job sequences, allowing quick response times.

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Enhanced Visibility

Provides clear visibility and control during processes, helping operators avoid mistakes.

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Seamless Machine Integration

Consistent environment on both the PC and machine, reducing the need for extensive training.

The Future of Fully Automated, Error-Free Programming – Just at the Push of a Button!

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In this video, Jens Franke, Managing Director of DCAM GmbH, introduces the innovative XEDM software concept. For over 10 years, DCAM has focused on not just simplifying programming for users but fully automating it. XEDM automatically generates processing suggestions and results in precise, efficient NC programs. Inspired by the user-friendliness of an iPhone, which requires no manual, XEDM is designed to be intuitive and self-taught. With just one button, users can create a complete NC program – easily and error-free. XEDM continually evolves based on daily user feedback. The software is backed by a team of experienced application engineers, former wire EDM operators, as well as mathematicians and computer scientists who transform customer requirements into user-friendly software solutions.
Let's Talk! Schedule a Conversation with One of Our Sales Team Members

Let’s Talk! Schedule a Conversation with our Sales Team

Are you interested in finding out more? Our experts will be happy to arrange an appointment with you to explain the benefits of our technologies for your business.

Contact Us

Do you need support with other technologies or do you have questions about our other products? Get in Touch with our specialized Teams.

DCAM GmbH offers advanced software solutions for wire EDM and CNC machining, with a focus on ease of use and high process security. Their flagship product, DCAMCUT, integrates seamlessly into existing workflows, providing powerful tools for programming complex parts. With a modular design, the software can be tailored to specific manufacturing needs, ensuring flexibility and efficiency. Additionally, DCAM provides comprehensive training and support services to maximize the potential of their solutions. This makes DCAM an ideal partner for optimizing your machining processes.

For more information, visit DCAM GmbH.

FUNCTION DESCRIPTION (Click for details)

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Reading 3D Data

  • Data import in STEP & IGES format

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Workpiece Setup

  • Definition of the coordinate system for program output on the workpiece (e.g., corner points, model edges, drilling center points, etc.)
  • Setting of axis orientation in X-Y-Z (by rotating the axis orientation)
  • Specification of workpiece material
  • Selection of wire diameter & wire material
  • Mitsubishi D-CUBES CNC settings:
    • POWER-Master conditions
    • Selection of the workpiece coordinate system (G54.1 P00-99)
  • Additional machine settings, etc.

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Raw Part Geometry

  • Workpiece description via workpiece box or custom-defined workpiece dimensions in X-Y-Z
  • Selection of workpiece material
  • Specification of the desired cutting height

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EDM Geometry

  • Automatic recognition of all machinable geometries and generation of corresponding machining contours
  • Filtering functions (e.g., outer/inner contours, cylindrical, standard conical, & others, including wire tilt limitation)
  • Assignment of contour properties for machining geometries:
    • Setting of the base level & height
    • Definition of contour entry points

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Start Points

  • Approach distance
  • Position on approach element (in %)
  • Wire position (left, right)

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Cutting Sequence

  • Order (e.g., first all primary cuts, etc.)
  • Timing for separating scrap parts (immediately, after primary cut, or separately, after secondary cuts)
  • Additional settings (e.g., partial machining), etc.

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Strategy

  • Approach / departure
  • Inflow / support
  • Process control for separating scrap parts (e.g., one cut or multiple cuts) depending on the quality selection in the next step
  • Oscillation

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Quality and Interpolation

  • Selection of machining quality
  • Offset compensation
  • Interpolation tolerance

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Program Header

  • Program data (e.g., file name, program number, path, etc.)
  • Job data (e.g., part name, part number, etc.)

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NC-Browser

  • Generation of NC code
  • View including graphical feedback
  • Output of notes & warnings

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