Next-Level machines. Better Business.

The new generation of wire EDM.

More precise, more stable and easier to operate: the MG-R series from Mitsubishi Electric takes your wire EDM to the next level — at lower total cost of ownership.

Product introduction

A new level: the MG-R models

The MG24R and its compact sister MG12R: further developments based on the proven MV series, focusing on precision, stability and ease of operation.

MG12R

MG12R

  • Travel 400 / 300 / 220 mm — compact production footprint
  • Workpiece weight up to 500 kg
  • Reproducible results, a machine that keeps producing
In practice this means: less time for rework and interventions, more time in a stable cutting process.
MG24R

MG24R

  • Travel 600 / 400 / 310 mm — for large, heavy workpieces
  • Workpiece weight up to 1,500 kg
  • Micrometre precision with wire diameters from 0.1–0.3 mm
In practice this means: less scatter, fewer surprises, better predictability.

Why MG-R

Six reasons
that make the difference

Intelligent Auto-Threading

Intelligent Auto-Threading

Automatically re-threads at any position after a wire break – without returning to the start position. Enables autonomous 24/7 operation.

Optical Drive System

Optical Drive System

Contact-free tubular direct drive – no wear, no cogging. 15-year manufacturer’s warranty on positioning accuracy.

Thermal Control System

Thermal Control System

Synchronised temperature control of machine body and dielectric keeps precision constant even during long runtimes.

Intuitive control

Intuitive control

Multi-touch display, dialogue guidance and launcher make operation as easy as on your own PC, even with up to eight axes.

Maisart (AI)

Maisart (AI)

Thanks to Mitsubishi Electric’s AI, wire EDM is easier than ever. With its help we have improved our technology even further.

Fast ROI

Fast ROI

High reliability ensures low operating costs. Low material consumption and low energy costs add up to a fast ROI.

Functions & construction

All functions at a glance

From AI to drives to control: this is how the MG-R is engineered to keep processes stable and reduce downtime.

Intelligent Auto-Threading

Automatically re-threads the wire at any position after a wire break.

Optical Drive System

Contact-free tubular direct drive — 15-year warranty on positioning accuracy.

Thermal Control System

Synchronised temperature control, repeat accuracy of 3 µm on the X/Y axis.

Crash Protection System

Automatically detects obstacles during approach and prevents collisions.

Control (D-CUBES)

Large multi-touch screen with launcher for shortcuts and step-by-step dialogue guidance.

Scheduler

Prioritise, interrupt and resume jobs — without programming effort.

Maintenance and process management

Consumables and processes at a glance, for planning and cost analysis.

EDM-PiLOT / XEDM / XpressCAM

3D programming without lengthy training — sometimes one click to the NC program.

Ultra Finish Surface

Particularly fine, homogeneous surfaces down to Ra 0.13 µm — less post-processing.

For demanding industries

Taper cuts, smallest radii and hard or hardened materials are no problem.

Corehold technology

Remove many slugs in one operation — ideal for unattended night runs.

Convenient access to the tank

Particularly convenient access to the work tank — easier cleaning, faster back to work.

Ergonomic machine concept

All controls within reach at the front, automatic vertical sliding door.

Easy maintenance

Wire change in 90, filter change in 30, power feed contact change in 5 seconds.

Maisart (artificial intelligence)

Mitsubishi’s own AI supports processes and ensures consistently high precision.

Everything about the MG-R models at a glance!

Profitability

Rather profitable

Machines that run without disruptions and require little maintenance reduce time and costs for every workpiece. The bottom line: lower total cost of ownership and higher profitability.

Comparatively low acquisition costs

Low material consumption & low energy costs

High productivity thanks to reduced downtime

EDM cost calculator

EDM cost calculator

Estimate in just a few steps how much unplanned downtime is currently costing you — and what the MG-R can realistically save.

Calculate now

Automation

Plug & play for your EDM production

With the Cube Cell and the Produ Cell / Diamond Cell, Mitsubishi Electric offers ready-made automation products, designed specifically for EDM machines. Instead of planning an individual project solution from scratch, you receive a coordinated system of EDM machine, robot and integrated cell software — developed from a single source.

EDM automation with Cube Cell

Run your EDM production autonomously for up to 80 hours – including over the weekend. This increases machine runtime, raises your output and creates a tangible competitive advantage.

Plug & play instead of project solution

Quickly installed and commissioned — no individual project engineering required.

Developed specifically for EDM

Machine, robot and process are matched exactly to the requirements of wire EDM.

Integrated cell software

Already geared to the EDM application, part of the overall system.

Budget-friendly investment

The standardised solution reduces planning and integration effort compared to individual projects.

Up to 80 hours of autonomous runtime

Automated operation, including overnight and over the weekend.

Precision in detail

Precision opens up new possibilities

Taper cuts with different contours on top and bottom, smallest radii and the machining of extremely hard or already hardened materials are no problem for the MG-R.

Ra 0.13 µm
Surface quality, Ultra Finish Surface
3 µm
Repeat accuracy of the linear guides

These industries also rely on us:

Medical technology Automotive industry Communications technology Electrical engineering Aerospace

Specifications

Technical data

MG12R
MG12R
MG24R
MG24R
Travel (X/Y/Z) 400 / 300 / 220 mm 600 / 400 / 310 mm
Travel (U/V) 120 / 120 (±60) mm 150 / 150 (±75) mm
Max. taper angle (°) relative to max. workpiece height for tapers 15 / 200 mm
30 / 87 mm
15 / 260 mm
30 / 110 mm
Max. workpiece dimensions (W x D x H) 810 × 700 × 215 mm 1050 × 820 × 305 mm
Max. workpiece weight 500 kg 1500 kg
Table dimensions (W x D) 640 × 540 mm 840 × 640 mm
Table layout hardened 4-sided frame table hardened 4-sided frame table
Possible wire diameters 0.1–0.3 mm 0.1–0.3 mm
Wire spool capacity 10 kg 10 kg
Auto. wire threading/wire chopper Yes / Yes Yes / Yes
Overall dimensions (W x D x H) 2025 × 2760 × 2015 mm 2687 × 3030 × 2150 mm
Machine weight 2700 kg (incl. tank) 3500 kg
Power supply 3-phase 400 V/AC ± 10 %, 50/60 Hz, 13 kVA 3-phase 400 V/AC ± 10 %, 50/60 Hz, 13 kVA

Options & equipment

Tailored to your wishes

Even the well-equipped MG-R can be extended. Almost all options can also be retrofitted.

  • Automatic water refilling
  • Connection to an external cooling unit
  • Automatic filter switching
  • 3D touch probe
  • Equipment package for precise taper machining
  • ERGO-LUX machine lights
  • Highly visible status light
  • 16/20/25 kg wire station
  • Use of thin wire (0.05 / 0.07 mm)
  • Integrated B axis
  • Integrated rotary/tilting axis
  • Mini rotary axis (rotary spindle)
  • Integrated rotary spindles
  • Tool package — rotationally symmetrical tools with PCD or CBN tipping
  • Control on the left side (MG12R only)

More than machines

Our complete EDM package

Service, original parts and training across the entire life cycle of your machine.

Real people. Better partnership.

93 % first-time fix rate, real-time remote diagnosis via mcAnywhere Live — without an app.

Original parts. Better performance.

167,000 parts permanently in stock, ordering by e-mail / web shop, 24-hour express shipping available.

More skills. Better results.

Basic training, compact course to become a certified EDM specialist, user days.

FAQ

Frequently asked questions

Intelligent Auto-Threading automatically re-threads the wire at any position — without returning to the start position. This reduces manual intervention and enables largely autonomous 24/7 operation.

0.1 to 0.3 mm as standard, optionally also thin wire of 0.05 or 0.07 mm for the highest precision requirements.

93 % of all service requests are already resolved at first contact. Via mcAnywhere Live our technicians connect to your machine in real time via smartphone camera — without any app.

After purchase you receive one week of basic training at the EDM Academy. Advanced training, individual sessions and annual user days continuously deepen your team’s knowledge.

Yes — with the CubeCell or the Produ Cell / Diamond Cell we offer ready-made, EDM-specific automation solutions for up to 80 hours of autonomous operation, including over the weekend.

Contact

Ready for the next level in your wire EDM?

You now know the advantages of the MG-R. What matters is what it can do for your production — let’s talk about your business case.

Our sales team will be happy to advise you — on requirements, ideas and your individual business case.

Phone: +49 (0) 2102 486-6120

E-mail: edm.sales@meg.mee.com

Request an appointment

EDM MACHINES

Next level machines.
Better business.

Changes for the Better – at every stage. Mitsubishi Electric EDM